Custom Diaphragms  

Lexan®, Polycarbonate, Mylar®,
Polyester Film, Tefzel® ETFE, ECTFE,

Non-Metallic Materials

Thermoformed close tolerance +-.002 plastic diaphragms to your specifications. We produce diaphragms from Lexan®, polycarbonate, Mylar®, Polyester film, Tefzel® ETFE, ECTFE and other non-metallic materials.

Polyurethane Kynar Diaphragm

Tooling and equipment is produced with our in house tool and die shop enabling high quality and fast turnaround.

Please contact us to discuss your specific configuration, material, and dimensional needs.

SPECIFICATIONS – Click to Expand

GENERAL CAPABILITIES

  • Custom
  • On-Site
  • Small Parts
  • Thin Gage
  • Fine Detail
  • Precise Trimming

INDUSTRY STANDARDS

  • MIL-I45208
  • ANSI*
  • AS*
  • ASLE*
  • ASTM*
  • AWS*
  • CE*
  • CSA*
  • DOT*
  • FAA*
  • SBA*
  • ISO*
  • Mil-Spec*
  • NADCAP*
  • QS*
  • RoHS*

FORMING PROCESS

  • Matched Die Forming
  • Vacuum Forming Single Sheet
  • Pressure Forming Plug Assist, Male/Female,
    In line trimming and 3D trimming
  • In-line concentric trimming,
    slits, holes, and other details
  • Heat Sealing

EQUIPMENT CAPABILITIES

  • Automated
  • Manual

ADDITIONAL & SECONDARY SERVICES

  • Tool and Die done in-house
  • Prototyping

  • Hot Foil Stamping
  • Bending
  • Drilling
  • Engraving
  • Mold Making
  • Mold Design


  • Edge Polishing
  • Assembly
  • Stress Relieving
  • Hardware Insertion

FILE FORMAT

  • Alpha CAM
  • AutoCAD
  • BMP
  • Catia
  • DXF
  • GIF
  • IGIF
  • Inventor
  • IronCAD
  • JPG
  • PDF
  • Pro-E
  • SolidEdge
  • STEP
  • TOPSOLID

INDUSTRY FOCUS

  • Aerospace
  • Automotive
  • Electronic
  • Marine
  • Medical
  • Ordnances
  • Science
  • Communications
  • Voice

MATERIALS

  • Tefzel
  • FEP
  • Polyester
  • Lexan
  • EPC
  • Polycarbonate
  • PET
  • Teonex
  • Mylar
  • PTFE, Teflon

PRODUCTION VOLUMES

  • Prototype
  • Low Volume
  • Small Run
  • Large Run
  • Long Run
  • Production Model Run
  • Number of Units 1-Millions

DIMENSIONS & TOLERANCES

  • Width – Min. 1mm – Max 8"
  • Length – Min. 1mm – Max 8"
  • Height – up to 1"
  • Thickness – 0005 – 1/8"
  • Tolerances – +/-.002

SPECIALTY

  • THIN Gage
  • Extremely Small/Minature

VENDOR LIST

  • 20/20 GENE Systems
  • 3M
  • AMP
  • ATK
  • Accusonic Systems
  • Advanced Instruments
  • Aerojet
  • Allen Bradley
  • Alliant Techsystems
  • Atlantic Research
  • Audiosears
  • Autoliv
  • Booz-Allen Hamilton
  • Continental Conveyor
  • Crane Aerospace
  • Dade Behring
  • Dynatec
  • E.I.Dupont
  • Eagle Picher
  • Eldec
  • General Dynamics
  • Harmon
  • Ireco
  • JBL
  • Library Of Congress
  • Martin Marietta
  • Mine Safety
  • Motorola
  • Nammo
  • Naval Ordnance
  • Philips Technologies
  • Prodelin Corporation
  • Propellex
  • Respironics
  • Robertshaw
  • Rockwell Automation
  • SCI Systems
  • SDI Inc
  • St. Jude Medical
  • Sterling Plumbing
  • TRW
  • Talley Defense
  • Thomas Scientific
  • Welch Allen
  • Wilson Greatbatch
  • Xomed Treace