Mylar, ETFE, & Tefzel Electrical Insulators  

Close Tolerance and Intricate

Tolerances of -+.002 and Better

INSULATORS ARE CUSTOM MADE TO YOUR SPECIFICATIONS they are thermoformed pouches, bags, shapes and punched. Insulators are made from Mylar®, Polyester Film Tefzel® ETFE, ECTFE, Polypropylene, Polycarbonate, Lexan®, Polyimide, Kapton®, FEP and other plastics.

Lexan Polycarbonate Thermoformed Insulators End Caps

We produce non-metallic very close tolerance and intricate insulators for: medical, implantable, defibrillator, pacemaker, commercial type batteries (we do not make batteries). We hold tolerances of -+.002 and better.

Tooling and equipment is produced with our in house tool and die shop enabling high quality and fast turnaround.

Please contact us to discuss your specific configuration, material, and dimensional needs.

SPECIFICATIONS – Click to Expand

GENERAL CAPABILITIES

  • Custom
  • On-Site
  • Contract Manufacturing
  • Small Parts
  • Thin Gage
  • Fine Detail
  • Deep Draw
  • Precise Trimming
  • Concentric Trimming
  • Slits, Notches, Creases

INDUSTRY STANDARDS

  • MIL-I45208
  • ANSI*
  • AS*
  • ASLE*
  • ASTM*
  • AWS*
  • CE*
  • CSA*
  • DOT*
  • FAA*
  • SBA*
  • ISO*
  • Mil-Spec*
  • NADCAP*
  • QS*
  • RoHS*

MOLDING PROCESS

  • Matched Die Forming
  • Vacuum Forming
  • Steel Rule Die
  • Male Female Die
  • 3D Trimming
  • Heat Bending
  • Plug Assist
  • Male/Female
  • Pressure Forming
  • In-Line
  • Heat Sealing
  • In-Line Trimming
  • 3D Trimming
  • Concentric Trimming
  • Slits, Holes, and Other Details

EQUIPMENT CAPABILITIES

  • Automated
  • Manual

SECONDARY SERVICES

  • Hot Foil Stamping
  • Bending
  • Drilling
  • Engraving
  • Edge Polishing
  • Assembly
  • Stress Relieving
  • Hardware Insertion

FILE FORMAT

  • Alpha CAM
  • AutoCAD
  • BMP
  • Catia
  • DXF
  • GIF
  • IGIF
  • Inventor
  • IronCAD
  • JPG
  • PDF
  • Pro-E
  • SolidEdge
  • STEP
  • TOPSOLID

INDUSTRY FOCUS

  • Aerospace
  • Agricultural
  • Automotive
  • Electronic
  • Food
  • Lighting
  • Marine
  • Medical
  • Optical
  • Ordnances
  • Science
  • Military
  • Cosmetic
  • Biotech

MATERIALS

  • Mylar Polyester Film
  • BAREX
  • Butyrate
  • Cellulose Acetate
  • Cellulose Acetate Butyrate
  • CVPC
  • FEP
  • H.I.P.S
  • Lexan
  • Kydex
  • Polycarbonate
  • PET
  • PVC
  • Polyester
  • Polyethylene
  • Polypropylene
  • Propionate
  • PVDF
  • Styrene
  • EPC Film
  • Tefzel
  • Teonex
  • Acetate
  • Mylar
  • PTFE, Teflon

PRODUCTION VOLUMES

  • Prototype
  • Low Volume
  • Small Run
  • Large Run
  • Long Run
  • Production Model Run
  • Number of Units 1-Millions

DIMENSIONS & TOLERANCES

  • Width – Min. 1mm – Max 8"
  • Length – Min. 1mm – Max 8"
  • Height – up to 2"
  • Thickness – 0005 – 1/8"
  • Tolerances – +/-.002

SPECIALTY

  • THIN Gage
  • Extremely Small/Minature

VENDOR LIST

  • 20/20 GENE Systems
  • 3M
  • AMP
  • ATK
  • Accusonic Systems
  • Advanced Instruments
  • Aerojet
  • Allen Bradley
  • Alliant Techsystems
  • Atlantic Research
  • Audiosears
  • Autoliv
  • Booz-Allen Hamilton
  • Continental Conveyor
  • Crane Aerospace
  • Dade Behring
  • Dynatec
  • E.I.Dupont
  • Eagle Picher
  • Eldec
  • General Dynamics
  • Harmon
  • Ireco
  • JBL
  • Library Of Congress
  • Martin Marietta
  • Mine Safety
  • Motorola
  • Nammo
  • Naval Ordnance
  • Philips Technologies
  • Prodelin Corporation
  • Propellex
  • Respironics
  • Robertshaw
  • Rockwell Automation
  • SCI Systems
  • SDI Inc
  • St. Jude Medical
  • Sterling Plumbing
  • TRW
  • Talley Defense
  • Thomas Scientific
  • Welch Allen
  • Wilson Greatbatch
  • Xomed Treace